Develops, implements, and manages processes to ensure that products meet required specifications for quality, function, and reliability prior to delivery.
Understand customer needs and requirements to develop effective quality control processes
Devise and review specifications for products or processes
Set requirements for raw materials or intermediate products for suppliers and monitor their compliance
Involvement in product development and sampling stage and taking care of quality aspects of samples.
Supervise inspectors, technicians, and other staff and provide guidance and feedback
Inspect final output and compare Physical & visual properties to requirements
Approve the right products or reject defectives
Identifies and analyzes issues, bugs, defects, and other problems, particularly when problems recur in multiple products; recommends and facilitates solutions to these issues.
Review client, customer, and user feedback.
Customer Complaints
All Gemba Board updates for Internal and customer issues.
Product Audit / Stock verification – As a part of customer complaint containment action with root cause analysis.
External Customer Complaint Acknowledgement session with Inspectors (signed format to be maintained).
Visual display of boards – Customer complaints, Defects gallery, OPL’s, WIP, Training Calendar, Rejection Trend, Today’s Critical list and internal Procedure.
Meeting list of Mandatory requirements of Certifications Audits / Customer Audits / Complaint actions
Audit & Compliance Management
Set up processes for Internal auditor, Social Audit, Customer Audit & other certifications audit as required from time to time.
Oversee Buyer’s Third-party inspection and customer’s visit around the plant.
Administrative
Preventive maintenance follow-up with Engineering.
Housekeeping & general discipline on floor & Testing center.
WIP is to be shared with all concerned daily. Maintaining the quality report in ERP as per the defined process.
Job Features
Job Category
Fabrication, Production
Experience in Years
5-8 years
Qualification Required
Any Graduate
Job Description Quality Assurance Develops, implements, and manages processes to ensure that products meet required specifications for quality, function, and reliability prior to delivery. Understand …
Every Shift incharge is responsible for proper shift handover and takeover
While taking handover and takeover should ensure debriefing about critical points of the last shift requires special consideration
Ensure that the operators also follow the concept of Shift handover & takeover
Manpower allocation machine-wise to check and arrange to start every shift on time in the lamination Section
Minimum overtime concept to keep in mind while allocating manpower and also to coordinate with other departments to maximize manpower utilization based on workload.
Machine Planning
Plan the production as per the program received from the section incharge & ensure adherence to the same.
Minimize the change over time with close monitoring to batch change over to maximize the efficiency.
Ensure and monitor the time for production to maximize the output.
Lamination Operations
Plan shift operations keeping production downtimes related to scheduled maintenance activities in mind
Allocate job cards to Operators and supervise Operators in the shift to ensure optimum utilization of all resources
Monitor machine setup according to the desired specifications to ensure the parameters added to the machine are in line with those mentioned on the respective job cards.
Make process & machine selections based on the job cards.
Understand and establish all processes for a specific batch type, by understanding it from the section in charge and issue instructions to the jobbers/operators regarding the same
Coordinate with other shifts in charge in the same or different shifts to ensure smooth and uninterrupted functioning of the processing unit
Monitoring of the quality online to take immediate actions for correction if required and escalate the same to the section incharge.
Ensure the SOP is followed for machine cleaning during change over and routine maintenance such as coating knife, cleaning dosing tank, etc.
Monitoring of proper dissolution and filtration of chemicals
Ensure the Implementation & following the departmental SOP’s for Production.
Any Quality deviation/issues observed/occurred during the shift are to be mentioned in the log book & to be informed to the section incharge.
Ensure efficient material movement of material along with the Job card for proper identification.
Ensure the storage & stock of WIP at the designated places and ensure the pathways are not blocked.
Issue slip for chemical as per job card.
Document & Records
To Maintain the fabric received register
Record the production entries in ERP & generate the daily production report for analysis
Record the chemical consumption on a daily basis
Record production-related shift information such as lot number, amount of fabric coated, total production time, total manpower used, total fabric produced, etc.
Record quality-related shift information such as number and types of defects, meters of fabric wastage, etc.
Ensure the record & documentation of production as per the defined system
Support internal and third-party quality audits; understand all changes in discussion with the unit head and section in charge and apply all recommended measures by training operators/helpers in the updated protocols
Safety
Responsible for the health & safety of the section to ensure zero occurrence of negative incidents
Responsible for the use of required PPE’s in the section & also make efforts to make the required PPE’s available on time.
Escalate the non-adherence to the use of PPE’s to the section in charge & safety officer
Training
Training operators & helpers on safe working.
Training of SOP’s & quality issues in all shifts so as to update each and every workmen for improvement in quality
Discussion on a daily basis with shift workmen regarding the quality issues so as to improve quality
Train Operators to accurately maintain and record the machine parameters as mentioned in the Job Cards.
Plan for internal upliftment of helpers to operators with continuous coaching, training & feedback.
Job Features
Job Category
Coating and Lamination
Experience in Years
4-6 years
Qualification Required
Diploma / B.Tech in Textile Chemistry
Job Description Shift Charge Handover & Takeover Every Shift incharge is responsible for proper shift handover and takeover While taking handover and takeover should ensure debriefing about critic…