Full Time
Surat
Posted 8 months ago
Job Description Quality Assurance
  • Develops, implements, and manages processes to ensure that products meet required specifications for quality, function, and reliability prior to delivery.
  • Understand customer needs and requirements to develop effective quality control processes
  • Devise and review specifications for products or processes
  • Set requirements for raw materials or intermediate products for suppliers and monitor their compliance
  • Involvement in product development and sampling stage and taking care of quality aspects of samples.
  • Supervise inspectors, technicians, and other staff and provide guidance and feedback
  • Inspect final output and compare Physical & visual properties to requirements
  • Approve the right products or reject defectives
  • Identifies and analyzes issues, bugs, defects, and other problems, particularly when problems recur in multiple products; recommends and facilitates solutions to these issues.
  • Review client, customer, and user feedback.
Customer Complaints
  • All Gemba Board updates for Internal and customer issues.
  • Product Audit / Stock verification – As a part of customer complaint containment action with root cause analysis.
  • External Customer Complaint Acknowledgement session with Inspectors (signed format to be maintained).
  • Visual display of boards – Customer complaints, Defects gallery, OPL’s, WIP, Training Calendar, Rejection Trend, Today’s Critical list and internal Procedure.
  • Meeting list of Mandatory requirements of Certifications Audits / Customer Audits / Complaint actions
Audit & Compliance Management
  • Set up processes for Internal auditor, Social Audit, Customer Audit & other certifications audit as required from time to time.
  • Oversee Buyer’s Third-party inspection and customer’s visit around the plant.
Administrative
  • Preventive maintenance follow-up with Engineering.
  • Housekeeping & general discipline on floor & Testing center.
  • WIP is to be shared with all concerned daily. Maintaining the quality report in ERP as per the defined process.

Job Features

Job CategoryFabrication, Production
Experience in Years5-8 years
Qualification RequiredAny Graduate

Job Description Quality Assurance Develops, implements, and manages processes to ensure that products meet required specifications for quality, function, and reliability prior to delivery. Understand …

Full Time
Vapi
Posted 8 months ago
Job Description Shift Charge Handover & Takeover
  • Every Shift incharge is responsible for proper shift handover and takeover
  • While taking handover and takeover should ensure debriefing about critical points of the last shift requires special consideration
  • Ensure that the operators also follow the concept of Shift handover & takeover
  • Manpower allocation machine-wise to check and arrange to start every shift on time in the lamination Section
  • Minimum overtime concept to keep in mind while allocating manpower and also to coordinate with other departments to maximize manpower utilization based on workload.
Machine Planning
  • Plan the production as per the program received from the section incharge & ensure adherence to the same.
  • Minimize the change over time with close monitoring to batch change over to maximize the efficiency.
  • Ensure and monitor the time for production to maximize the output.
Lamination Operations
  • Plan shift operations keeping production downtimes related to scheduled maintenance activities in mind
  • Allocate job cards to Operators and supervise Operators in the shift to ensure optimum utilization of all resources
  • Monitor machine setup according to the desired specifications to ensure the parameters added to the machine are in line with those mentioned on the respective job cards.
  • Make process & machine selections based on the job cards.
  • Understand and establish all processes for a specific batch type, by understanding it from the section in charge and issue instructions to the jobbers/operators regarding the same
  • Coordinate with other shifts in charge in the same or different shifts to ensure smooth and uninterrupted functioning of the processing unit
  • Monitoring of the quality online to take immediate actions for correction if required and escalate the same to the section incharge.
  • Ensure the SOP is followed for machine cleaning during change over and routine maintenance such as coating knife, cleaning dosing tank, etc.
  • Monitoring of proper dissolution and filtration of chemicals
  • Ensure the Implementation & following the departmental SOP’s for Production.
  • Any Quality deviation/issues observed/occurred during the shift are to be mentioned in the log book & to be informed to the section incharge.
  • Ensure efficient material movement of material along with the Job card for proper identification.
  • Ensure the storage & stock of WIP at the designated places and ensure the pathways are not blocked.
  • Issue slip for chemical as per job card.
Document & Records
  • To Maintain the fabric received register
  • Record the production entries in ERP & generate the daily production report for analysis
  • Record the chemical consumption on a daily basis
  • Record production-related shift information such as lot number, amount of fabric coated, total production time, total manpower used, total fabric produced, etc.
  • Record quality-related shift information such as number and types of defects, meters of fabric wastage, etc.
  • Ensure the record & documentation of production as per the defined system
  • Support internal and third-party quality audits; understand all changes in discussion with the unit head and section in charge and apply all recommended measures by training operators/helpers in the updated protocols
Safety
  • Responsible for the health & safety of the section to ensure zero occurrence of negative incidents
  • Responsible for the use of required PPE’s in the section & also make efforts to make the required PPE’s available on time.
  • Escalate the non-adherence to the use of PPE’s to the section in charge & safety officer
Training
  • Training operators & helpers on safe working.
  • Training of SOP’s & quality issues in all shifts so as to update each and every workmen for improvement in quality
  • Discussion on a daily basis with shift workmen regarding the quality issues so as to improve quality
  • Train Operators to accurately maintain and record the machine parameters as mentioned in the Job Cards.
  • Plan for internal upliftment of helpers to operators with continuous coaching, training & feedback.

Job Features

Job CategoryCoating and Lamination
Experience in Years4-6 years
Qualification RequiredDiploma / B.Tech in Textile Chemistry

Job Description Shift Charge Handover & Takeover Every Shift incharge is responsible for proper shift handover and takeover While taking handover and takeover should ensure debriefing about critic…